3D Robotic Sewing - KL 500
Robot supported sewing process for manufacture of application specific
decorative seams for automotive interiors.
Dash boards
Door side panels
Arm rests
Fully automatic seam pattern correction via Vision System (correction of material specific departure from the position).
Maximum reproducibility of the seams for highest demands on quality.
Application of Decorative Seams to Automotive
Interiors
Dash boards
Door side panels
Arm rests
Features
Industrial robot with additional, fully synchronous sewing axes
RS 562 1- or 2-needle double chain stitch column sewing head,
stitch type: 401
IIndividual sewing head design (clearance and height of column)
for processing of most varied dash board geometries Rotary indexing table for overlapped procedure and highly efficient cell utilization
Tool changer for fully automatic exchange of various sewing heads.
3D-component support for material specific, reproducible positioning of ambitious interior components
Equipment - Optional
Seam beginning and –end in the component with positioning ofthe thread ends at the material underside for simple automated
seam securing without manual interference
Vision System for registration of individual seam flows or characteristic path markers
Customer- or application specific design of the cell layout to achieve highest efficiency of the workflow
Linkage with leading and trailing manufacture processes
Integration of safety relevant quality monitoring systems, such as material recognition, color recognition, barcode recording,
slipped stitch recognition, loading monitoring etc.
Linkage to customers PPS-System
Application specific thread cutters, depending on costumers demands
Integration of additional features into the component support
Automatic template recognition in the loading area as well as triggering of additional features
Automatic template transport systems
Automatic part withdrawal systems